數位昇華轉移印花與傳統轉移印花差異化研究：取代傳統昇華轉移印花的可行性研究

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Title:	數位昇華轉移印花與傳統轉移印花差異化研究：取代傳統昇華轉移印花的可行性研究 Differentiation Study between Digital Sublimation Transfer and Traditional Transfer Printing ： Feasibility Study of Replacing Traditional Sublimation Printing
Authors:	林志峯
Contributors:	紡織產業碩士專班
Keywords:	數位昇華轉移印花成本分析得色率可持續性評估 Digital sublimation printing cost analysis color yield sustainability assessment
Date:	2024
Issue Date:	2024-07-17 13:09:32 (UTC+8)
Abstract:	數位印花機的出現，並不是近幾年來的事，早期的噴繪機大多運用在印刷廣告或是辦公室事務機上的運用。初期把數位噴印運用在紡織品上，也只是拿來做樣品的開發。實務上，不僅品質無法達到工業級的產業要求，在生產效率上更達不到商業運轉的能力，所以早期紡織界只是把數位印花當作是圖案開發和樣品展示的工具。隨著科技的日新月異，材料科學的進步。最大的變化來自噴頭技術的革新，色彩控制晶片的進化再加上電腦軟體（RIB 軟體）的提升，才造就了現代數位噴繪工業機的普及化。因為有了工業化的條件下，人們開始思考數位印花機在紡織業界的可能性，從簡單的裁片印花到布匹式的連續性印花，甚至評估以印代染的可行性方案，這些都是未來數位印花機可能對現代紡織工藝製程會造成很大的變革。本研究的結果的知數位昇華轉移印花比傳統轉移印花節省製版的工序，減少樣品和大貨的差異。整體的成本可以節省10-20%，紙張和染料的成本可以減少5-10%，生產效率可以比傳統快10-20%且成品色彩更豐富，由於可以精準控制染料用量，色牢度可以增加0.5級。就硬體環境而言，數位印花可以節省20%的使用空間的使用率與節省20-30%的能源損耗，最終可以得到減少50%的碳排效應。對客戶段與經營者可以達到“雙贏”的可持續利基。 The invention of digital printing machines was not something that happened in recent years. Early inkjet printers were mostly used for printing advertisements or office machines. In the early days, digital printing was applied to textiles only for the development of samples. In practice, not only does the quality fail to meet industrial requirements, but the production efficiency also fails to meet commercial operation capabilities. Therefore, the textile industry only regards digital printing as a tool for pattern development and sample display. With the rapid development of science and technology, material science has progressed，the biggest change comes from the innovation of nozzle technology. The evolution of color control chips and the improvement of computer software (RIB software) have created the popularization of modern industrial digital inkjet printing machines. Because of the conditions of industrialization, people began to think about the possibility of digital printing machines in the textile industry. From simple cut-piece printing to cloth-style continuous printing, we even evaluate the feasibility of using printing instead of dyeing. These are the future digital printing machines that may cause great changes in modern textile processes. The results of this study show that digital sublimation transfer printing saves the plate making process compared to traditional transfer printing and reduces the difference between samples and bulk goods. The overall cost can be saved by 10-20%, the cost of paper and dyes can be reduced by 5-10%, the production efficiency can be 10-20% faster than traditional methods and the finished product has richer colors. Since the amount of dye can be precisely controlled, the color fastness can be increased. Level 0.5. As far as the hardware environment is concerned, digital printing can save 20% of space usage and 20-30% of energy consumption, and ultimately reduce carbon emissions by 20-30%. It can achieve a "win-win" sustainable niche for both customer segments and operators.
Appears in Collections:	[Department of Textile Engineering ] Theses & Dissertation

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