In this study, surface modifications and manufacturing processes for polyethylene terephthalate (PET)/polypropylene (PP) composites were developed. When non-polar PP resin is combined with polar polyester fiber, its compatibility and wettability are the key technologies. Maleic anhydride-grafted PP (MAPP) was blended with PP to improve the polarity of the PP resin and react with PET fibers. In addition, a primer was applied to the PET fabric to improve the bonding and reactivity of PET fiber and MAPP. PET/PP composites that imitated the texture and appearance of carbon fabric were prepared by thin film stacking method. The effect of MAPP and primer on interfacial bonding was evaluated by single-fiber pullout test. The mechanical properties of the PET/PP composites such as impact, and open-hole tensile strength (OHT), were studied.